Welded Aluminum Tubing
Discover infinite possibilities
At Alfiniti, we believe in delivering top-notch service to our clients. Our team of experts works tirelessly to ensure that each client feels valued and satisfied with their experience. From the initial consultation to the final product, we strive to make the process as seamless and stress-free as possible.
We take pride in our ability to understand our client’s needs and tailor our services to fit their unique requirements. Whether it’s a complex project or a simple task, we have the skills and experience to get it done right the first time.
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What is Welded Aluminum Tubing
Welded aluminum tubing is a versatile and widely-used material known for its customization flexibility and cost-effectiveness. Like cold-drawn tubing, welded tubing offers high strength and can be used in various applications requiring durability and reliability. However, welded tubing stands out with its ability to be produced in larger diameters, making it ideal for projects that need substantial size and structural integrity. The manufacturing process for welded tubing is also less complex, resulting in shorter lead times and lower costs.
While cold-drawn tubing excels in applications needing high precision, smooth surface finishes, and consistent mechanical properties, welded tubing is better suited for projects where these factors are less critical.
Industries and Applications for Welded Aluminum Tubing
Cold drawn aluminum tubing is used in a variety of industries and applications, including:
- Lawn Furniture
- Fishing & Sporting Gear
- Manufacturing
- Marine
- Recreational Vehicles
- Construction and architecture
How Do I Know if Welded Aluminum Tubing is Right for Me?
Welded Aluminum tube has unique qualities that differentiate it from Cold Drawn Tubing. Here are a few reasons you may want to choose Welded Aluminum Tubing over Cold Drawn.
Welded Tube is a Cost-Effective Solution
Welded aluminum tubing is often the preferred choice for many industries due to its cost efficiency.
The manufacturing process for welded tubing is generally less complex and less labor-intensive compared to cold-drawn tubing.
The welding process allows for the use of aluminum sheets and strips, which are often more readily available and cost-effective compared to the solid billets required for cold-drawing.
Choosing welded tubing can result in cost savings of approximately 20% to 40% compared to cold-drawn tubing.
Large Diameter Applications
In infrastructure projects, large diameter welded tubing is ideal for building columns, supports, and scaffolding systems, providing the strength and stability to handle significant loads and environmental conditions. Industrial applications such as HVAC systems and water transport also benefit from welded tubing, ensuring efficient airflow and high capacity pressure handling.
Transportation and marine sectors see advantages with welded tubing in vehicle frames, aircraft components, and shipbuilding. Its durability makes it a reliable choice for large-scale irrigation systems and agricultural machinery frames, ensuring robust and efficient performance.
Non-Precision Applications
Non-precision applications are those where slight variations in measurements and dimensions don’t compromise the functionality or integrity of the project. If you’re building outdoor furniture, for example, exact tolerances aren’t critical, making welded tubing an excellent choice due to its cost-effectiveness and availability. Whether you’re working on greenhouse frames or display racks in retail environments, welded tubing offers a reliable and economical solution where exact measurements are not essential.
Use Cases
These are common types of product designs that share these requirements:
- Fencing & Railings
- Outdoor Furniture
- Display Racks & Stands
- Sports Equipment
Short Lead Time
If you’re facing a time-sensitive project or unexpected demand, the ability to source welded tubing quickly can be a decisive factor in keeping your timeline on track and avoiding costly delays.
The manufacturing process for welded tubing is generally less complex and involves fewer steps. This means we can get your product to market a bit faster.
On average, choosing welded tubing over cold-drawn tubing can save approximately 20% to 30% in lead time. This time savings can vary depending on the specific manufacturing processes and the scale of the order,
Customization Flexibility
If your project involves unique shapes or sizes, you should choose welded tubing for its adaptability. Welded tubing offers greater customization flexibility compared to cold-drawn tubing because it can be produced in a wider range of shapes, sizes, and alloy compositions. The welding process allows for the use of aluminum sheets or strips, making it easier to create custom dimensions and profiles to meet specific project needs.
Use Cases
These are common types of product designs that share these requirements:
- Architectural Components
- Specialized Machinery Parts
- Bespoke Furniture Designs
Advantages of Buying from Alfiniti
At Alfiniti, we take pride in our ability to deliver customized aluminum products that meet our customers’ exact specifications. Here are some reasons why buying direct from us is the right choice:
Unmatched Expertise
With 50 years of experience in the industry, we have a wealth of knowledge on aluminum manufacturing and processing. We know the ins and outs of the fabrication and finishing processes, and we can provide guidance on the best practices for various industries. Our team can answer any technical questions you may have and offer solutions to processing challenges.
Quality Control
As a manufacturer, we oversee every aspect of the production process, from the raw materials to the finished product. This ensures that we maintain high quality standards and deliver products that meet or exceed our customers’ expectations.
Extensive Catalog
We have an enormous catalog of standard and custom dies, as well as a wide range of wall thicknesses. This means we can produce the exact product you need, whether it’s a simple standard product or a complex custom design.
Competitive Pricing
By buying direct from the manufacturer, you can avoid additional markup costs and get the best value for your investment. Our competitive pricing ensures that you get a high-quality product at a fair price.
Direct Communication
When you work with Alfiniti, you have direct access to our team of experts. We can offer personalized support and address any concerns or questions you may have throughout the entire process.
So, if you’re looking for a reliable aluminum manufacturer that can deliver customized solutions to meet your specific needs, choose Alfiniti. With our expertise, extensive catalog, quality control, direct communication, and competitive pricing, we’re confident that we can deliver the results you’re looking for.
Aluminum Availabilities Chart
Alfiniti offers a wide range of tube diameters and can also provide custom finishes at your request.
Round Tube Sizes
| Tube Diameter | Gauge Ranges | Internal Scarf |
| .500″ | .025″-.051″ | — |
| .625″ | .025″-.063″ | — |
| .750″ | .025″-.063″ | — |
| .875″ | .025″-.077″ | .029″-.049″ |
| .969″ | .025″-.077″ | .029″-.049″ |
| .996″ | .025″-.077″ | .029″-.049″ |
| 1.000″ | .025″-.077″ | .029″-.049″ |
| 1.150″ | .029″-.077″ | .029″-.063″ |
| 1.239″ | .029″-.077″ | .029″-.063″ |
| 1.125″ | .029″-.077″ | .029″-.063″ |
| 1.250″ | .030″-.077″ | .030″-.063″ |
| 1.500″ | .035″-.077″ | .035″-.063″ |
| 2.000″ | .035″-.077″ | .035″-.063″ |
Square Tube Sizes
| Tube Diameter | Gauge Ranges | Internal Scarf |
| .750″ | .025″-.063″ | — |
| .8125″ | .025″-.063″ | — |
| .875″ | .029″-.063″ | — |
| 1.000″ | .030″-.063″ | .035″-.049″ |
Diamond Embossed
| Tube Diameter | Gauge Ranges | Internal Scarf |
| ALL | .029″-.048″ | — |
Specifications Available
| Alloy | Temper |
| 3005 | H27 |
| 3105 | H28 |
| 3004 | H34 |
| 5052 | H32 |
Typical Properties
| Ultimate (KSI) | Yield (KSI) | Elongation (%) |
| 32 | 30 | 7 |
| 31 | 28 | 8 |
| 36 | 33 | 6 |
| 33 | 25 | 8 |
Other alloys and tempers available upon request.